Tuesday, May 27, 2014

Temperature

Temperature
Used:    It is to be measure hotness and coldness of the body.
Units:
1.       Degree centigrade          (0C)
2.       Degree Fahrenheit          (0F)
3.       Degree kelvin                    (0K)
4.       Degree Rankin                  (0R)
Conversion for (0C) to (0F) and (0F) to (0C)
Formula
0C = 0F-32/1.8
0F = (0C*1.8) +32
E.g.
1000F =? 0C
0C = 0F-32/1.8
0C = 100-32/1.8
0C = 37.770C

1000C =? 0F
0F = (0C*1.8) +32
0F = (100*1.8) +32
0F = 2120F

100F =? 0C
0C = 0F-32/1.8
0C = 10-32/1.8
0C = -12.220C
-400C =? 0F
0F = (0C*1.8) +32
0F = (-40*1.8) +32
0F = -400F


What are the temp sensing elements?
1.       RTD (Resistance Temp Detector)
2.       Thermocouple
3.       Thermistor
1.       RTD (Resistance Temp Detector)
a.       RTD is a temp sensing element
b.      RTD is used for (10000C) temp measurement
c.       Output of RTD is resistance
d.      RTD works on the principle of “change in Resistance”.
e.      When temp changes, Resistance also changes.
f.        When temp increases Resistance also increases so that RTD is called positive temp co-efficient (PTC).
00C----------------- ------------------------- 100
300C----------------------------------------- 111.6
500C----------------------------------------- 119.4
1000C----------------- ---------------------- 138.5
1500C---------------------------------------- 157.33
2000C---------------------------------------- 175.84
3000C---------------------------------------- 212.06
Note: -for accuracy used up to 3000C only.

Diagram of RTD

What is PT 100?
When temp is 00C then resistance is 100
Formula: -           PT 100
RT = R0 x (1+αT)
Where
RT = Resistance of temp to be measured.
R0 = Resistance at 00C = 100Ω.
α = Temp co-efficient = 0.00385
T = Temp to be measured.
1000C =?
RT = R0 x (1+αT)
RT = 100 x (1+0.00385 x 100)
RT = 100 x (1+0.385)
RT = 100 x 1.385
RT = 138.5
300C =?
RT = R0 x (1+αT)
RT = 100 x (1+0.00385 x 30)
RT = 100 x (1+0.1155)
RT = 100 x 1.1155
RT = 111.55
1750C =?
RT = R0 x (1+αT)
RT = 100 x (1+0.00385 x 175)
RT = 100 x (1+0.67375)
RT = 100 x 1.67375
RT = 167.375


Type of RTD:-
1.       Two wire RTD
2.       Three wire RTD
3.       Four wire RTD

1.       Two wire RTD
Diagram

Used for short distance
Distance up to 100 meter
Not accurate for long distance

2.       Three wire RTD
Diagram



Used for long distance
Distance up to 500 meter
Accurate for long distance
Note: -  3rd wire is used for “compensation” of “resistance” (To cancel the resistance of cable or lead wire)

3.       Four wire RTD
Diagram
Used for very long distance.
Distance up to 1000 meter.

What is calibration?
Comparing measuring value with standard value for its best accuracy.

Temperature transmitter (TT)
TT is used for temperature measurement.

Calibration:-
                Company = Rosemount
                Model no = 244R
                Range = 0 to 2000C
                Output = 4 to 20 ma
                Supply = 24vdc
                RTD input PT 100 type.
Diagram

Calibration table:-

Ma output
Temp in 0C
Resistance in
Zero (Z)
4
0
100

8
50
119.4
Linearity
12
100
138.5

16
150
157.33
Span (S)
20
200
175.84

Calibration circuit: -


Diagram


 How to calibrate temp transmitter (RTD input)
1.       Connect 24vdc to transmitter and connect Multimeter in series with 24vdc supply.
2.       Connect resistance source at RTD input terminal.
3.       Apply resistance from resistance source according to range and check zero and span
4.       Check zero (4ma), if it is disturbed then adjust it using zero pot or push button
5.       Checks span (20ma), if it is disturbed then adjust it using span pot or push button.
6.       Check linearity by applying 50% input and check transmitter output should be 12 ma
7.       Transmitter is calibrated ok


Temp transmitter (TT)
Calibration:-
Eample  2
                                Company = Rosemount hart smart family.
                                Model no = 644
                                Range limit = -200 to 8500C
Input range = -50 to 1500C
Output = 4 to 20 ma
Supply voltage = 24vdc
RTD input PT 100 type
Diagram
Calibration table:-

Ma output
Temp in 0C
Resistance in Ω
Zero (Z)
4
-50
80.13Ω

8
0
100Ω
Linearity
12
50
119.4Ω

16
100
138.5Ω
Span (S)
20
150
157.33Ω

Formula:
     
50
NOTE: URV & LRV is given in input range i.e. -50 to 150
Therefore   URV = upper range value i.e. 150
                      LRV = lower range value i.e. -50

1.       Connect 24vdc to transmitter and connect Multimeter in series with 24vdc supply.
2.       Connect resistance source at RTD input terminal.
3.       Apply resistance from resistance source according to range and check zero and span
4.       Check zero (4ma), if it is disturbed then adjust it using zero pot or push button
5.       Checks span (20ma), if it is disturbed then adjust it using span pot or push button.
6.       Check linearity by applying 50% input and check transmitter output should be 12 ma
7.       Transmitter is calibrated ok

Thursday, May 22, 2014

Unit of Measurement with Example

Units of measurement:-

Measurement
Units
Symbol
voltage
Volt
V
Current
Ampere
A (I)
Resistance
Ohm
Power
Watt
W
Frequency
Hertz
Hz
Capacitance
Fard
F




Multimeter:- 

Company  :-  1) Fluke
                     2) Mica
                     3) Rishb
Multimeter is used to measure Ac voltage & Dc voltage, Ac & Dc current, resistance mili & micro volts, cable continuity.
Diagram of Multimeter (Fluke)


Voltage and current measurement (Diagram)


NOTE: - 1. Voltage is always measure in parallel.
    2. Current is always measure in series.

Temp transmitter          (TT)
Pressure transmitter      (PT)
Level transmitter           (LT)
Flow or DPT transmitter :- (FT) (DPT)

Two wire transmitter

1.       Transmitter supply voltage = 24VDC
2.       Transmitter output = 4 to 20 MA DC
Circuit Diagram


NOTE: - standard checking system of mili ampere in instrument.
a.       Always take (-) series to check
b.      All transmitters’ works on two wire system.
Transmitter supply voltage is 24vdc that is applied to transmitter in parallel. Transmitter output is 4 to 20 ma that is current output we know that current is always measured in series so in above diagram (-) to (-) line is standard series line so using Multimeter in series we can measure 4 to 20 mili ampere current output.

Indicator
1.       DCS
2.       PLC
3.       Controller
4.       Indicator
How to use indicators shown in diagram below


                                                                         Diagram

Introduction

Industrial Instrument
A)PROJECT (CONSTRUCTION)                                    B) MAINTENANCE

Used in below sector
1. Oil and Gas Company, 2.ChemicalCompany, 3.Pharmacy Company, 4.Cement Company, 5.AluminumCompanyetc.
Q1 what is mean by instrument?
Ans. Instrument is a device which is use for measurement, monitoring, controlling and display of process variable.
1. Measurement                            
2. Monitoring
3. Controlling
4. Display
Q2 what are the process variable?
1.       Temperature
2.       Pressure
3.       Level
4.       Flow
5.       Quality  (ph,o2,co2)
6.       Vibration